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SBR pipe Four layer reinforced structure
release date:2025-02-28 10:27:25
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1、 150PSI SBR Rubber Drainage Pipe: The Core Definition of High Pressure Drainage Scenarios The 150PSI (approximately 1.03 MPa) SBR rubber drainage pipe is specifically designed for medium and high pressure drainage systems, and has the characteristics of pressure resistance, collapse resistance, and chemical corrosion resistance. According to ASTM D2000 standard, its tensile strength is ≥ 18 MPa (higher than the general SBR pipe's 15 MPa), elongation at break is ≥ 350%, hardness range is 60-75 Shore A, and it can withstand acidic and alkaline media with pH 2-12. The design work pressure is 1.03 MPa, the blasting pressure is ≥ 4.12 MPa, the applicable temperature is -25 ℃~+85 ℃, and it is suitable for high load scenarios such as municipal pipeline networks and industrial wastewater treatment. The modified formula adds nano carbon black (dosage ≥ 30 phr), which improves the wear resistance to DIN 53516 test ≤ 65 mm ³ and prolongs the service life by 40% compared to conventional pipes. 2、 Four layer reinforced structure: material and process innovation under high pressure environment The 150PSI SBR pipe adopts layered composite technology: Inner lining layer: high styrene content SBR rubber (styrene accounts for 28%~30%), thickness ≥ 4.0mm, surface roughness Ra ≤ 2.5 μ m, reducing the adhesion of suspended solids; Reinforcement layer: double-layer polyester fiber cross weaving (linear density ≥ 1500 dtex) or copper plated steel wire spiral winding (tensile strength ≥ 2000 MPa), weaving angle 48 °± 2 °, interlayer adhesive strength ≥ 6 kN/m (ISO 36 standard); Conductive layer (industrial scenario): Carbon black/graphene composite material, surface resistance<1 × 10 ³ Ω, eliminating the risk of static electricity; Outer layer: CR/SBR blend adhesive (ratio 7:3), thickness ≥ 3.0mm, resistant to ozone aging (no cracks after 1500 hours at a concentration of 50 pphm). Taking DN200 pipe as an example, its minimum bending radius is ≤ 3.2m and the bursting pressure reaches 4.5 MPa. 3、 High voltage reliability verification: laboratory and on-site testing system 150PSI SBR pipes need to pass three rigorous tests: Pulse pressure test: cycled 500000 times at a frequency of 2Hz under 1.5 times the working pressure (1.55 MPa) without leakage or interlayer delamination; Abrasive erosion test: A water flow containing 10% quartz sand (particle size 0.3-0.8mm) is impacted at a flow rate of 4 m/s for 300 hours, with an inner layer wear depth of ≤ 0.5mm; Low temperature impact resistance test: Tested at -25 ℃ with 5J impact energy (ISO 179 standard), the pipe body has no brittle fracture. Pipes certified by MSHA must also meet anti-static (surface resistance<1 × 10 ⁶ Ω) and flame retardant (oxygen index ≥ 28%) requirements. 4、 Application of High Voltage Scenarios: Practical Adaptation from Industrial Wastewater to Mine Drainage Typical application scenarios for 150PSI SBR pipes include: Chemical wastewater discharge: Transport medium containing 10% sulfuric acid (pH ≈ 2), withstand instantaneous pressure peak ≤ 1.25 MPa; Mine roadway drainage: anti collapse load ≥ 80 kN/m ², equipped with Φ 150~400mm pipe fittings, daily drainage volume ≥ 1000m ³; Urban underground pipeline network: When the burial depth is ≥ 5m, the ring stiffness is ≥ 8 kN/m ² (ISO 9969 standard) to resist soil compression deformation. The case shows that the copper plated steel wire reinforced SBR pipe has a service life of 12 years in the iron ore drainage system, which is 50% longer than PVC pipe. 5、 Lifecycle Management: Installation Standards and Failure Warning Strategies Systematic measures are needed to extend the efficiency of pipes: Laying standard: bending radius ≥ 10 times the pipe diameter, using stainless steel clamp joints (torque ≥ 50 N · m); Status monitoring: Install pressure sensors (accuracy ± 0.5% FS) to monitor pressure fluctuations in real-time (abnormal threshold ≥ 1.2 MPa);

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